AT A GLANCE
Labor savings in Technology leading to Single-Operation
Cutting Part costs by over $25,000 per year
Objective
Acro Metal Stamping to evaluate efficiency enhancements and cost reductions for a complex “J” shaped part historically produced through a two-step operation. Understand the ability to attain 50% reduction in labor costs associated with part production utilizing Servo Press technology consolidating the two bends into a single streamlined process.
Solution
With the servo press technology’s ability to pause at the bottom of the first bend and deploy a servo to introduce the second bend from the side, this advanced technology has redefined what’s possible in manufacturing efficiency. By integrating this innovative servo technology we achieved what was once thought unattainable: the complete formation of the “J” shaped part in a single operation.
Benefits
Cutting Costs, Not Corners
The impact of this technological advancement extends beyond simplifying the production process. By reducing the operations needed to form the part from two to one, Acro successfully halved the labor requirements for this task. This significant reduction in labor input doesn’t just translate to cost savings; it also embodies Acro’s strategic approach to leveraging technology for sustainable and responsible manufacturing.
Innovative Flexibility
Servo Press technology has opened the door to on-demand production adjustments and customizations. Manufacturers can now confidently tackle a diverse range of production challenges, adapting quickly to design changes and emerging market trends without compromising on speed or quality.
Localized Manufacturing
Acro Metal Stamping has facilitated localized manufacturing, shortening supply chains and reducing dependency on external vendors or overseas production. This not only improves logistics and reduces lead times but also mitigates various risks associated with global manufacturing processes.
AT A GLANCE
Labor savings in Technology leading to Single-Operation
Cutting Part costs by over $25,000 per year
We now have a complete part in one single operation, cutting labor costs of the part in half!
Redefine Efficiency with Advanced Stamping Solutions
Reap the rewards by transforming your production with Precision Stamping with Acro Metal Stamping.